Learning Impact-Rich Rotational Maneuvers via Centroidal Velocity Rewards and Sim-to-Real Techniques: A One-Leg Hopper Flip Case Study

Dynamic rotational maneuvers, such as front flips, inherently involve large angular momentum generation and intense impact forces, presenting major challenges for reinforcement learning and sim-to-real transfer. In this work, we propose a general framework for learning and deploying impact-rich, rotation-intensive behaviors through centroidal velocity-based rewards and actuator-aware sim-to-real techniques. We identify that conventional link-level reward formulations fail to induce true whole-body rotation and introduce a centroidal angular velocity reward that accurately captures system-wide rotational dynamics. To bridge the sim-to-real gap under extreme conditions, we model motor operating regions (MOR) and apply transmission load regularization to ensure realistic torque commands and mechanical robustness. Using the one-leg hopper front flip as a representative case study, we demonstrate the first successful hardware realization of a full front flip. Our results highlight that incorporating centroidal dynamics and actuator constraints is critical for reliably executing highly dynamic motions. A supplementary video is available at: https://youtu.be/atMAVI4s1RY