Lifecycle-Aware Federated Continual Learning in Mobile Autonomous Systems

Federated continual learning (FCL) allows distributed autonomous fleets to adapt collaboratively to evolving terrain types across extended mission lifecycles. However, current approaches face several key challenges: 1) they use uniform protection strategies that do not account for the varying sensitivities to forgetting on different network layers; 2) they focus primarily on preventing forgetting during training, without addressing the long-term effects of cumulative drift; and 3) they often depend on idealized simulations that fail to capture the real-world heterogeneity present in distributed fleets. In this paper, we propose a lifecycle-aware dual-timescale FCL framework that incorporates training-time (pre-forgetting) prevention and (post-forgetting) recovery. Under this framework, we design a layer-selective rehearsal strategy that mitigates immediate forgetting during local training, and a rapid knowledge recovery strategy that restores degraded models after long-term cumulative drift. We present a theoretical analysis that characterizes heterogeneous forgetting dynamics and establishes the inevitability of long-term degradation. Our experimental results show that this framework achieves up to 8.3% mIoU improvement over the strongest federated baseline and up to 31.7% over conventional fine-tuning. We also deploy the FCL framework on a real-world rover testbed to assess system-level robustness under realistic constraints; the testing results further confirm the effectiveness of our FCL design.