Auto-DSM Under the Lens: A Black-Box Evaluation Framework for LLM-Based DSM Generation

This paper presents a black-box evaluation framework to systematically assess the ability of Large Language Models (LLMs) to generate Design Structure Matrices (DSMs) from structured technical documentation. Motivated by the closed-source nature of current Auto-DSM pipelines, the framework introduces a reproducible methodology that benchmarks generated DSMs (GEN-DSMs) against manually validated ground-truth matrices (GT-DSMs). The evaluation integrates both single-run and multi-run perspectives, combining structural metrics (Completeness, Correctness, Coupling Density), classification metrics (Selective Accuracy, Abstention Coverage), and stability measures (Entropy, Fleiss' kappa). To synthesize these aspects, a Composite Quality Score (Q) is proposed. Controlled experiments are conducted on two datasets: a fictive abstract system and a real-world refrigerator decomposition, covering variations in phrasing, parameter-dataset alignment, and system complexity. Results show that LLMs can produce structurally plausible DSMs and achieve high reproducibility under well-structured inputs, but remain sensitive to ambiguity, inconsistent dependency definitions, and prompt formulation. The findings highlight systematic sources of hallucination and abstention failure, demonstrating both the potential and current limitations of LLM-driven DSM automation. The proposed framework provides a transparent benchmark for auditing Auto-DSM pipelines and establishes foundations for integrating LLM-based decomposition methods into model-based systems engineering (MBSE) workflows.