The Discrete Charm of the MLP: Binary Routing of Continuous Signals in Transformer Feed-Forward Layers

We show that MLP layers in transformer language models perform binary routing of continuous signals: the decision of whether a token needs nonlinear processing is well-captured by binary neuron activations, even though the signals being routed are continuous. In GPT-2 Small (124M parameters), we find that specific neurons implement a consensus architecture -- seven "default-ON" neurons and one exception handler (N2123 in Layer 11) that are 93-98% mutually exclusive -- creating a binary routing switch. A cross-layer analysis reveals a developmental arc: early layers (L1-3) use single gateway neurons to route exceptions without consensus quorums; middle layers (L4-6) show diffuse processing with neither gateway nor consensus; and late layers (L7-11) crystallize full consensus/exception architectures with increasing quorum size (1 to 3 to 7 consensus neurons). Causal validation confirms the routing is functional: removing the MLP at consensus breakdown costs 43.3% perplexity, while at full consensus removing it costs only 10.1% -- exceeding a 4x difference. Comparing binary vs. continuous features for the routing decision confirms that binarization loses essentially no information (79.2% vs. 78.8% accuracy), while continuous activations carry additional magnitude information (R^2 = 0.36 vs. 0.22). This binary routing structure explains why smooth polynomial approximation fails: cross-validated polynomial fits (degrees 2-7) never exceed R^2 = 0.06 for highly nonlinear layers. We propose that the well-established piecewise-affine characterization of deep networks can be complemented by a routing characterization: along the natural data manifold, the piecewise boundaries implement binary decisions about which tokens need nonlinear processing, routing continuous signals through qualitatively different computational paths.