Aligned Radiometric RGB-Thermal Fusion for UAV Facade Anomaly Screening

Unmanned aerial vehicle facade inspection can combine red, green, and blue (RGB) imagery with thermal measurements to screen surface and subsurface anomalies. However, geometric discrepancies between the sensors and thermal image rendering can obscure spatial correspondence and weak temperature contrasts. This article presents a sensor-level pipeline comprising per-sensor correction, RGB-to-thermal registration, common-support cropping, and signed local contrast encoding of 16-bit radiometric measurements. The encoding preserves the distinction between locally hotter and colder regions and supplies the fourth input channel of a compact single-stream detector. We introduce M3T, a dataset of 674 paired RGB and radiometric thermal samples from five facade-inspection projects covering eight component and anomaly categories. The median residual registration error is 3.384 pixels, and a controlled-displacement analysis characterizes how the local contrast response changes under controlled displacement. Project-grouped four-fold evaluation yields mean average precision of 0.168 over intersection-over-union thresholds from 0.5 to 0.95, using 28.50 billion floating-point operations per image. A separate single-split ablation shows improved delamination detection over RGB-only and alternative thermal inputs, although aggregate accuracy does not improve over RGB alone. Evaluation on RGBT-Tiny shows mixed performance with rendered thermal imagery. These results characterize the category-specific benefits and limitations of aligned radiometric contrast for compact facade screening.