Staged Depth-Pruning Distillation of a Flow-Matching Text-to-Speech Teacher: A Compact Hindi Speech Synthesizer

We present a practical recipe for building a compact Hindi text-to-speech (TTS) model by distilling a large flow-matching teacher (IndicF5, 337M-parameter DiT) under a severe data budget (~17.6 hours). Training a small model from scratch on this much data fails outright. Instead we warm-start the student from the teacher by pruning depth only: keeping the teacher's width, text dimension, attention heads, and mel/text I/O fixed so all non-block tensors copy one-to-one, and retaining an evenly-spaced subset of transformer blocks. We first measure how much depth the teacher tolerates (it remains near-functional at -27% blocks but collapses past -50%), then descend gradually (22 -> 16 -> 12 -> 8 -> 6 blocks), re-fine-tuning after each prune, with each step gated by an objective ASR word-error-rate (WER) check. The resulting students reach WER 0.00 on unseen sentences at 249M and 190M parameters, and remain robust down to 131M; at 102M we observe a clear capacity cliff that we attribute to the data budget rather than the recipe. We also document two train/inference feature- and library-parity failures (mel filterbank and rotary-embedding library versions) that silently degrade audio, and a version-independent fix. The method yields a high-quality Hindi voice that runs in real time on a 6 GB laptop GPU. An independent 50-sentence FLEURS benchmark compares the released 190M student against its teacher and MMS-TTS-hin.