FORGE: Force-Guided Exploration for Robust Contact-Rich Manipulation under Uncertainty
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Abstract (arXiv)
We present FORGE, a method for sim-to-real transfer of force-aware manipulation policies in the presence of significant pose uncertainty. During simulation-based policy learning, FORGE combines a force threshold mechanism with a dynamics randomization scheme to enable robust transfer of the learned policies to the real robot. At deployment, FORGE policies, conditioned on a maximum allowable force, adaptively perform contact-rich tasks while avoiding aggressive and unsafe behaviour, regardless of the controller gains. Additionally, FORGE policies predict task success, enabling efficient termination and autonomous tuning of the force threshold. We show that FORGE can be used to learn a variety of robust contact-rich policies, including the forceful insertion of snap-fit connectors. We further demonstrate the multistage assembly of a planetary gear system, which requires success across three assembly tasks: nut threading, insertion, and gear meshing. Project website can be accessed at https://noseworm.github.io/forge/.
Key facts. Cited by 23 papers in the map (data through 14 Oct 2026). First posted on arXiv 8 Aug 2024.
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Citing papers per year: 2024: 1; 2025: 10; 2026: 12.
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- 2025ForceVLA: Enhancing VLA Models with a Force-aware MoE for Contact-rich Manipulationcited by 91
- 2025Learning Dexterous Manipulation Skills from Imperfect Simulationscited by 9
- 2025Flow-based Domain Randomization for Learning and Sequencing Robotic Skillscited by 4
- 2025Multimodal Diffusion Forcing for Forceful Manipulationcited by 4
- 2025Bresa: Bio-inspired Reflexive Safe Reinforcement Learning for Contact-Rich Robotic Taskscited by 3
- 2025Flow with the Force Field: Learning 3D Compliant Flow Matching Policies from Force and Demonstration-Guided Simulation Datacited by 3
- 2025DeLTa: Demonstration and Language-Guided Novel Transparent Object Manipulationcited by 2
- 2026Demystifying When and Why VLAs Fail in Contact-Rich Tasks and How to Fix Themcited by 2
- 2025AnoF-Diff: One-Step Diffusion-Based Anomaly Detection for Forceful Tool Usecited by 1
- 2026CoRMA: Contrastive RMA for Contact-Rich Meta-Adaptationcited by 1
- 2026FurnitureVLA: Learning Long-Horizon Bimanual Furniture Assembly with Vision-Language-Action Modelcited by 1
- 2026Constraint-Grounded Reinforcement Learning for Variable Impedance Control in Contact-Rich Robotic Insertioncited by 1
11 more
- 2024Context-Based Meta Reinforcement Learning for Robust and Adaptable Peg-in-Hole Assembly Taskscited by 0
- 2025EasyInsert: A Data-Efficient and Generalizable Insertion Policycited by 0
- 2025Learning Pivoting Manipulation with Force and Vision Feedback Using Optimization-based Demonstrationscited by 0
- 2026Learning Hybrid-Control Policies for High-Precision In-Contact Manipulation Under Uncertaintycited by 0
- 2026SI-Diff: A Framework for Learning Search and High-Precision Insertion with a Force-Domain Diffusion Policycited by 0
- 2026VE2VF: Vision-Enabled to Vision-Free Distillation via Real-world Reinforcement Learning for Robust Contact-Rich Manipulationcited by 0
- 2026SILO: Simulation-in-the-Loop Sim-to-Real Transfer for Multi-Stage Cable Routingcited by 0
- 2026Proprioception-Anchored Cross-Modal Pretraining for Zero-Shot Sim-to-Real Contact-Rich Assemblycited by 0
- 2026From Documented Strengths to Force Limits: Material-Informed Robotic Insertion for Construction Assemblycited by 0
- 2026Generalizable Robotic Insertion with World Modelscited by 0
- 2026ACCRUE: Continual Off-Policy Reinforcement Learning for Robot Foundation Modelscited by 0
- 2026ACCRUE: Continual Off-Policy Reinforcement Learning for Robot Foundation Models13 Oct 2026
- 2026Generalizable Robotic Insertion with World Models23 Sep 2026
- 2026From Documented Strengths to Force Limits: Material-Informed Robotic Insertion for Construction Assembly18 Sep 2026
- 2026Constraint-Grounded Reinforcement Learning for Variable Impedance Control in Contact-Rich Robotic Insertion11 Sep 2026
- 2026Proprioception-Anchored Cross-Modal Pretraining for Zero-Shot Sim-to-Real Contact-Rich Assembly7 Sep 2026
- 2026Demystifying When and Why VLAs Fail in Contact-Rich Tasks and How to Fix Them2 Aug 2026
- 2026SILO: Simulation-in-the-Loop Sim-to-Real Transfer for Multi-Stage Cable Routing6 Jul 2026
- 2026FurnitureVLA: Learning Long-Horizon Bimanual Furniture Assembly with Vision-Language-Action Model1 Jul 2026
- 2026VE2VF: Vision-Enabled to Vision-Free Distillation via Real-world Reinforcement Learning for Robust Contact-Rich Manipulation28 May 2026
- 2026CoRMA: Contrastive RMA for Contact-Rich Meta-Adaptation21 May 2026
- 2026SI-Diff: A Framework for Learning Search and High-Precision Insertion with a Force-Domain Diffusion Policy12 May 2026
- 2026Learning Hybrid-Control Policies for High-Precision In-Contact Manipulation Under Uncertainty21 Apr 2026
11 more
- 2025Learning Dexterous Manipulation Skills from Imperfect Simulations1 Dec 2025
- 2025Multimodal Diffusion Forcing for Forceful Manipulation6 Nov 2025
- 2025DeLTa: Demonstration and Language-Guided Novel Transparent Object Manipulation7 Oct 2025
- 2025Flow with the Force Field: Learning 3D Compliant Flow Matching Policies from Force and Demonstration-Guided Simulation Data3 Oct 2025
- 2025AnoF-Diff: One-Step Diffusion-Based Anomaly Detection for Forceful Tool Use18 Sep 2025
- 2025Learning Pivoting Manipulation with Force and Vision Feedback Using Optimization-based Demonstrations1 Aug 2025
- 2025ForceVLA: Enhancing VLA Models with a Force-aware MoE for Contact-rich Manipulation28 May 2025
- 2025EasyInsert: A Data-Efficient and Generalizable Insertion Policy22 May 2025
- 2025Bresa: Bio-inspired Reflexive Safe Reinforcement Learning for Contact-Rich Robotic Tasks27 Mar 2025
- 2025Flow-based Domain Randomization for Learning and Sequencing Robotic Skills3 Feb 2025
- 2024Context-Based Meta Reinforcement Learning for Robust and Adaptable Peg-in-Hole Assembly Tasks24 Sep 2024
- 2025Learning Dexterous Manipulation Skills from Imperfect Simulationscited by 9
- 2025Flow-based Domain Randomization for Learning and Sequencing Robotic Skillscited by 4
- 2025Bresa: Bio-inspired Reflexive Safe Reinforcement Learning for Contact-Rich Robotic Taskscited by 3
- 2026Constraint-Grounded Reinforcement Learning for Variable Impedance Control in Contact-Rich Robotic Insertioncited by 1
- 2024Context-Based Meta Reinforcement Learning for Robust and Adaptable Peg-in-Hole Assembly Taskscited by 0
- 2026Learning Hybrid-Control Policies for High-Precision In-Contact Manipulation Under Uncertaintycited by 0
- 2026VE2VF: Vision-Enabled to Vision-Free Distillation via Real-world Reinforcement Learning for Robust Contact-Rich Manipulationcited by 0
- 2026ACCRUE: Continual Off-Policy Reinforcement Learning for Robot Foundation Modelscited by 0
- 2026ACCRUE: Continual Off-Policy Reinforcement Learning for Robot Foundation Models13 Oct 2026
- 2026Constraint-Grounded Reinforcement Learning for Variable Impedance Control in Contact-Rich Robotic Insertion11 Sep 2026
- 2026VE2VF: Vision-Enabled to Vision-Free Distillation via Real-world Reinforcement Learning for Robust Contact-Rich Manipulation28 May 2026
- 2026Learning Hybrid-Control Policies for High-Precision In-Contact Manipulation Under Uncertainty21 Apr 2026
- 2025Learning Dexterous Manipulation Skills from Imperfect Simulations1 Dec 2025
- 2025Bresa: Bio-inspired Reflexive Safe Reinforcement Learning for Contact-Rich Robotic Tasks27 Mar 2025
- 2025Flow-based Domain Randomization for Learning and Sequencing Robotic Skills3 Feb 2025
- 2024Context-Based Meta Reinforcement Learning for Robust and Adaptable Peg-in-Hole Assembly Tasks24 Sep 2024
- 2025ForceVLA: Enhancing VLA Models with a Force-aware MoE for Contact-rich Manipulationcited by 91
- 2026Demystifying When and Why VLAs Fail in Contact-Rich Tasks and How to Fix Themcited by 2
- 2026FurnitureVLA: Learning Long-Horizon Bimanual Furniture Assembly with Vision-Language-Action Modelcited by 1
- 2026Demystifying When and Why VLAs Fail in Contact-Rich Tasks and How to Fix Them2 Aug 2026
- 2026FurnitureVLA: Learning Long-Horizon Bimanual Furniture Assembly with Vision-Language-Action Model1 Jul 2026
- 2025ForceVLA: Enhancing VLA Models with a Force-aware MoE for Contact-rich Manipulation28 May 2025
- 2025Multimodal Diffusion Forcing for Forceful Manipulationcited by 4
- 2025Multimodal Diffusion Forcing for Forceful Manipulation6 Nov 2025
- 2026Generalizable Robotic Insertion with World Modelscited by 0
- 2026Generalizable Robotic Insertion with World Models23 Sep 2026
- 2025DeLTa: Demonstration and Language-Guided Novel Transparent Object Manipulationcited by 2
- 2025AnoF-Diff: One-Step Diffusion-Based Anomaly Detection for Forceful Tool Usecited by 1
- 2026CoRMA: Contrastive RMA for Contact-Rich Meta-Adaptationcited by 1
- 2025EasyInsert: A Data-Efficient and Generalizable Insertion Policycited by 0
- 2025Learning Pivoting Manipulation with Force and Vision Feedback Using Optimization-based Demonstrationscited by 0
- 2026SILO: Simulation-in-the-Loop Sim-to-Real Transfer for Multi-Stage Cable Routingcited by 0
- 2026Proprioception-Anchored Cross-Modal Pretraining for Zero-Shot Sim-to-Real Contact-Rich Assemblycited by 0
- 2026From Documented Strengths to Force Limits: Material-Informed Robotic Insertion for Construction Assemblycited by 0
- 2026From Documented Strengths to Force Limits: Material-Informed Robotic Insertion for Construction Assembly18 Sep 2026
- 2026Proprioception-Anchored Cross-Modal Pretraining for Zero-Shot Sim-to-Real Contact-Rich Assembly7 Sep 2026
- 2026SILO: Simulation-in-the-Loop Sim-to-Real Transfer for Multi-Stage Cable Routing6 Jul 2026
- 2026CoRMA: Contrastive RMA for Contact-Rich Meta-Adaptation21 May 2026
- 2025DeLTa: Demonstration and Language-Guided Novel Transparent Object Manipulation7 Oct 2025
- 2025AnoF-Diff: One-Step Diffusion-Based Anomaly Detection for Forceful Tool Use18 Sep 2025
- 2025Learning Pivoting Manipulation with Force and Vision Feedback Using Optimization-based Demonstrations1 Aug 2025
- 2025EasyInsert: A Data-Efficient and Generalizable Insertion Policy22 May 2025