# Robust Online Aero-Engine Blade Defect Detection via Dual-Alignment Test-Time Adaptation

arXiv: https://arxiv.org/abs/2610.00067 · HTML: https://mlsanity.com/paper/2610.00067/

## Key facts

- No citing papers in the map yet (data through 14 Oct 2026).
- Builds on 23 of its 39 references that are in the map.
- First posted on arXiv 4 Sep 2026.

## Builds on (most cited first, 23 of 23)

- [Swin Transformer: Hierarchical Vision Transformer using Shifted Windows](https://mlsanity.com/paper/2103.14030/) (2021)
- [Faster R-CNN: Towards Real-Time Object Detection with Region Proposal Networks](https://mlsanity.com/paper/1506.01497/) (2015)
- [FCOS: Fully Convolutional One-Stage Object Detection](https://mlsanity.com/paper/1904.01355/) (2019)
- [DETRs Beat YOLOs on Real-time Object Detection](https://mlsanity.com/paper/2304.08069/) (2023)
- [YOLOv10: Real-Time End-to-End Object Detection](https://mlsanity.com/paper/2405.14458/) (2024)
- [A Comprehensive Survey on Test-Time Adaptation under Distribution Shifts](https://mlsanity.com/paper/2303.15361/) (2023)
- [Robust Mean Teacher for Continual and Gradual Test-Time Adaptation](https://mlsanity.com/paper/2211.13081/) (2022)
- [Unsupervised Domain Adaptation of Object Detectors: A Survey](https://mlsanity.com/paper/2105.13502/) (2021)
- [D-FINE: Redefine Regression Task in DETRs as Fine-grained Distribution Refinement](https://mlsanity.com/paper/2410.13842/) (2024)
- [DEIM: DETR with Improved Matching for Fast Convergence](https://mlsanity.com/paper/2412.04234/) (2024)
- [YOLOv13: Real-Time Object Detection with Hypergraph-Enhanced Adaptive Visual Perception](https://mlsanity.com/paper/2506.17733/) (2025)
- [Contrastive Mean Teacher for Domain Adaptive Object Detectors](https://mlsanity.com/paper/2305.03034/) (2023)
- [ActMAD: Activation Matching to Align Distributions for Test-Time-Training](https://mlsanity.com/paper/2211.12870/) (2022)
- [Towards Online Domain Adaptive Object Detection](https://mlsanity.com/paper/2204.05289/) (2022)
- [5%>100%: Breaking Performance Shackles of Full Fine-Tuning on Visual Recognition Tasks](https://mlsanity.com/paper/2408.08345/) (2024)
- [Towards Robust Pattern Recognition: A Review](https://mlsanity.com/paper/2006.06976/) (2020)
- [TeST: Test-time Self-Training under Distribution Shift](https://mlsanity.com/paper/2209.11459/) (2022)
- [Industrial Anomaly Detection with Domain Shift: A Real-world Dataset and Masked Multi-scale Reconstruction](https://mlsanity.com/paper/2304.02216/) (2023)
- [What, How, and When Should Object Detectors Update in Continually Changing Test Domains?](https://mlsanity.com/paper/2312.08875/) (2023)
- [STFAR: Improving Object Detection Robustness at Test-Time by Self-Training with Feature Alignment Regularization](https://mlsanity.com/paper/2303.17937/) (2023)
- [MI-DETR: An Object Detection Model with Multi-time Inquiries Mechanism](https://mlsanity.com/paper/2503.01463/) (2025)
- [Weakly Supervised Test-Time Domain Adaptation for Object Detection](https://mlsanity.com/paper/2407.05607/) (2024)
- [Superpixel perception graph neural network for intelligent defect detection of aero-engine blade](https://mlsanity.com/paper/2210.07539/) (2022)

## Abstract (arXiv)

Reliable visual inspection is essential for quality assurance in aero-engine blade manufacturing, where defect appearance may vary across production lines, imaging conditions, blade poses, and surface backgrounds. Such domain shifts cause a mismatch between training and deployment data and degrade the reliability of deep defect detectors in online inspection. This problem is particularly challenging because aero-engine blade images usually contain sparse defects, making pseudolabel-based adaptation vulnerable to noisy or missing predictions. To address this issue, we propose Aero-engine Blade Defect Detector (ABDD), an online adaptive detection framework based on test-time adaptation. ABDD introduces a Dual-Alignment Strategy to jointly adapt global visual style and local defect morphology by combining feature-statistics alignment with pseudo-box alignment. To reduce error accumulation from unreliable pseudo labels, an Uncertainty-aware Box Filtering mechanism evaluates pseudo boxes using classification confidence, classification entropy, and localization entropy. In addition, a lightweight Sparse Dilated Mona module enables parameter-efficient delta tuning while limiting source-domain forgetting. ABDD is evaluated on CD-AeBD and HD-AeBD under multiple domain-shift scenarios, with TTA strategies compared under a unified RT-DETR + Swin-T architecture. Experiments show that ABDD consistently improves detection robustness under domain shifts, and its practicality is further validated on an industrial inspection platform.
