# AI-Driven Collaborative Assembly Line Inspection: System Integration and Deployment Challenges

arXiv: https://arxiv.org/abs/2609.33522 · HTML: https://mlsanity.com/paper/2609.33522/

## Key facts

- No citing papers in the map yet (data through 14 Oct 2026).
- Builds on 2 of its 18 references that are in the map.
- First posted on arXiv 27 Sep 2026.

## Builds on (most cited first, 2 of 2)

- [Robot Operating System 2: Design, Architecture, and Uses In The Wild](https://mlsanity.com/paper/2211.07752/) (2022)
- [Reducing the Barrier to Entry of Complex Robotic Software: a MoveIt! Case Study](https://mlsanity.com/paper/1404.3785/) (2014)

## Abstract (arXiv)

Manual visual inspection on assembly lines is a persistent manufacturing bottleneck: operator fatigue over extended shifts lowers defect-detection rates. This paper presents the design, integration, and field deployment of an AI-assisted collaborative inspection cell at the Silverline kitchen-appliance factory, developed within the AI-PRISM project. The cell couples a Universal Robots UR 10e cobot carrying a machine-vision defect-detection pipeline with a Comau Racer-5 cobot for functional tests, coordinated through ROS 2 Humble on an Ubuntu 22.04 LTS server. Multi-modal data (Basler camera imagery, TIA microphone acoustics, and SPS electrical-safety measurements) are logged locally and visualised in real time with Grafana. We report the practical deployment challenges (close-proximity safety, AI robustness under glare and reflections, ROS 2 namespace collisions across two cobots, and operating-system and dependency issues) together with the engineering solutions adopted, and structure the integration through a four-level Human-Robot Interaction analysis. The deployed cell cuts per-unit quality-check time from 82 s to 61 s (about 25%), raises final-control resource efficiency from 0.75 to 0.88, reduces operator visual-inspection viewing time by 82%, and significantly lowers operator mental demand (p = 0.005, NASA-TLX).