# Robust and Personalized Federated Learning for Aircraft-Engine Prognostics under Benign and Adversarial Client Heterogeneity

arXiv: https://arxiv.org/abs/2608.04045 · HTML: https://mlsanity.com/paper/2608.04045/

## Key facts

- No citing papers in the map yet (data through 14 Oct 2026).
- Placed in Federated unlearning and poisoning, one of 12 directions in LLM safety and security.
- Builds on 19 of its 41 references that are in the map.
- First posted on arXiv 4 Aug 2026.

## Placed in

- LLM safety and security / [Federated unlearning and poisoning](https://mlsanity.com/safety/federated-unlearning-and-poisoning/)

## Builds on (most cited first, 19 of 19)

- [PyTorch: An Imperative Style, High-Performance Deep Learning Library](https://mlsanity.com/paper/1912.01703/) (2019)
- [Communication-Efficient Learning of Deep Networks from Decentralized Data](https://mlsanity.com/paper/1602.05629/) (2016)
- [Advances and Open Problems in Federated Learning](https://mlsanity.com/paper/1912.04977/) (2019)
- [Federated Optimization in Heterogeneous Networks](https://mlsanity.com/paper/1812.06127/) (2018)
- [How To Backdoor Federated Learning](https://mlsanity.com/paper/1807.00459/) (2018)
- [Byzantine-Robust Distributed Learning: Towards Optimal Statistical Rates](https://mlsanity.com/paper/1803.01498/) (2018)
- [Exploiting Shared Representations for Personalized Federated Learning](https://mlsanity.com/paper/2102.07078/) (2021)
- [Clustered Federated Learning: Model-Agnostic Distributed Multi-Task Optimization under Privacy Constraints](https://mlsanity.com/paper/1910.01991/) (2019)
- [Local Model Poisoning Attacks to Byzantine-Robust Federated Learning](https://mlsanity.com/paper/1911.11815/) (2019)
- [Analyzing Federated Learning through an Adversarial Lens](https://mlsanity.com/paper/1811.12470/) (2018)
- [Can You Really Backdoor Federated Learning?](https://mlsanity.com/paper/1911.07963/) (2019)
- [An Equivalence Between Data Poisoning and Byzantine Gradient Attacks](https://mlsanity.com/paper/2202.08578/) (2022)
- [A Federated Learning-based Industrial Health Prognostics for Heterogeneous Edge Devices using Matched Feature Extraction](https://mlsanity.com/paper/2305.07854/) (2023)
- [Federated learning framework for collaborative remaining useful life prognostics: an aircraft engine case study](https://mlsanity.com/paper/2506.00499/) (2025)
- [Using Federated Machine Learning in Predictive Maintenance of Jet Engines](https://mlsanity.com/paper/2502.05321/) (2025)
- [Fed-Joint: Joint Modeling of Nonlinear Degradation Signals and Failure Events for Remaining Useful Life Prediction using Federated Learning](https://mlsanity.com/paper/2503.13404/) (2025)
- [Exploiting Layer-Specific Vulnerabilities to Backdoor Attack in Federated Learning](https://mlsanity.com/paper/2602.15161/) (2026)
- [On the Tradeoffs of On-Device Generative Models in Federated Predictive Maintenance Systems](https://mlsanity.com/paper/2605.07860/) (2026)
- [Towards Robust Personalized Federated Learning: Vulnerability Assessment and Defense Co-Design](https://mlsanity.com/paper/2606.22782/) (2026)

## Abstract (arXiv)

Federated learning (FL) enables aircraft fleet operators to jointly train remaining-useful-life (RUL) models from engine sensor telemetry without sharing raw data. This study examines two complementary challenges: benign heterogeneity, where honest operators observe different operating conditions and fault modes, and adversarial heterogeneity, where compromised operators submit poisoned updates. We conduct a controlled, safety-oriented evaluation using a multi-task one-dimensional convolutional neural network and a structurally non-IID partition of the Commercial Modular Aero-Propulsion System Simulation (C-MAPSS) benchmark. We compare four remedies for benign heterogeneity and evaluate five attacks against four aggregation methods, including a physically motivated sensor-value backdoor designed to mask engine degradation. Shared-representation personalization closes approximately 70% of the local-to-centralized root-mean-square-error gap, compared with 21% for proximal regularization and 10% for server-side reweighting. The backdoor achieves a 94.9% attack success rate against standard averaging while leaving clean accuracy statistically unchanged, demonstrating that accuracy alone cannot certify model safety and that attack success must be evaluated explicitly. Krum reduces attack success by an order of magnitude and is the only evaluated aggregator that withstands coordinated attackers, whereas personalization alone provides no protection. Combining personalization with robust aggregation restores robustness (2.8% attack success) with only a small accuracy cost, revealing a trade-off between robust update selection and collaborative representation learning. Results remain consistent across client counts and on a harder six-condition dataset. Code and data partitions are released for reproducibility.
