# Data Collection for Training Quality-Control AI in Carpet Manufacturing

arXiv: https://arxiv.org/abs/2606.01023 · HTML: https://mlsanity.com/paper/2606.01023/

## Key facts

- No citing papers in the map yet (data through 14 Oct 2026).
- Builds on 11 of its 21 references that are in the map.
- First posted on arXiv 31 May 2026.

## Builds on (most cited first, 11 of 11)

- [Deep Residual Learning for Image Recognition](https://mlsanity.com/paper/1512.03385/) (2015)
- [U-Net: Convolutional Networks for Biomedical Image Segmentation](https://mlsanity.com/paper/1505.04597/) (2015)
- [Very Deep Convolutional Networks for Large-Scale Image Recognition](https://mlsanity.com/paper/1409.1556/) (2014)
- [Faster R-CNN: Towards Real-Time Object Detection with Region Proposal Networks](https://mlsanity.com/paper/1506.01497/) (2015)
- [Mask R-CNN](https://mlsanity.com/paper/1703.06870/) (2017)
- [EfficientNet: Rethinking Model Scaling for Convolutional Neural Networks](https://mlsanity.com/paper/1905.11946/) (2019)
- [You Only Look Once: Unified, Real-Time Object Detection](https://mlsanity.com/paper/1506.02640/) (2015)
- [Towards Total Recall in Industrial Anomaly Detection](https://mlsanity.com/paper/2106.08265/) (2021)
- [PaDiM: a Patch Distribution Modeling Framework for Anomaly Detection and Localization](https://mlsanity.com/paper/2011.08785/) (2020)
- [CutPaste: Self-Supervised Learning for Anomaly Detection and Localization](https://mlsanity.com/paper/2104.04015/) (2021)
- [DRAEM -- A discriminatively trained reconstruction embedding for surface anomaly detection](https://mlsanity.com/paper/2108.07610/) (2021)

## Abstract (arXiv)

Visual inspection remains the dominant quality-control practice in woven and tufted carpet production, yet it is slow, subjective, and inconsistent at the line speeds and widths of modern looms. We present a design proposal for an in-line machine-vision system whose primary purpose is twofold: to inspect the carpet web in real time and, equally importantly, to systematically collect and label images of defect patterns so that increasingly capable quality-control models can be trained over the life of the installation. The proposal is grounded in a concrete industrial setting: a Six Sigma (DMAIC) project at a woven-carpet production facility that anticipated a production bottleneck following the installation of additional weaving machines, with a substantial baseline defect rate and significant financial exposure associated with quality failures. We describe an imaging subsystem based on synchronized line-scan cameras with combined bright-field and grazing illumination, derive the resolution and throughput requirements needed to resolve fine structural defects across a multi-metre web, and define a carpet-specific defect taxonomy. We then lay out a staged modelling strategy that begins with unsupervised anomaly detection trained on defect-free material, following the paradigm exemplified by the carpet category of the MVTec Anomaly Detection benchmark, and matures through a human-in-the-loop annotation flywheel into supervised detection and segmentation models. Finally, we connect detection performance to the DMAIC objectives, showing how reductions in escaped defects translate into improved process quality and process sigma levels. The contribution is an end-to-end, deployable blueprint that treats data collection as a first-class engineering objective rather than an afterthought.