# RAFL: Generalizable Sim-to-Real of Soft Robots with Residual Acceleration Field Learning

arXiv: https://arxiv.org/abs/2603.22039 · HTML: https://mlsanity.com/paper/2603.22039/

## Key facts

- No citing papers in the map yet (data through 14 Oct 2026).
- Builds on 19 of its 31 references that are in the map.
- First posted on arXiv 23 Mar 2026.

## Builds on (most cited first, 19 of 19)

- [DiffTaichi: Differentiable Programming for Physical Simulation](https://mlsanity.com/paper/1910.00935/) (2019)
- [Neural Operators for Accelerating Scientific Simulations and Design](https://mlsanity.com/paper/2309.15325/) (2023)
- [gradSim: Differentiable simulation for system identification and visuomotor control](https://mlsanity.com/paper/2104.02646/) (2021)
- [ChainQueen: A Real-Time Differentiable Physical Simulator for Soft Robotics](https://mlsanity.com/paper/1810.01054/) (2018)
- [LLM and Simulation as Bilevel Optimizers: A New Paradigm to Advance Physical Scientific Discovery](https://mlsanity.com/paper/2405.09783/) (2024)
- [OmniPhysGS: 3D Constitutive Gaussians for General Physics-Based Dynamics Generation](https://mlsanity.com/paper/2501.18982/) (2025)
- [DiffCloth: Differentiable Cloth Simulation with Dry Frictional Contact](https://mlsanity.com/paper/2106.05306/) (2021)
- [DiffPD: Differentiable Projective Dynamics](https://mlsanity.com/paper/2101.05917/) (2021)
- [Learning Neural Constitutive Laws From Motion Observations for Generalizable PDE Dynamics](https://mlsanity.com/paper/2304.14369/) (2023)
- [FluidLab: A Differentiable Environment for Benchmarking Complex Fluid Manipulation](https://mlsanity.com/paper/2303.02346/) (2023)
- [A Review of Differentiable Simulators](https://mlsanity.com/paper/2407.05560/) (2024)
- [DexDeform: Dexterous Deformable Object Manipulation with Human Demonstrations and Differentiable Physics](https://mlsanity.com/paper/2304.03223/) (2023)
- [SoftZoo: A Soft Robot Co-design Benchmark For Locomotion In Diverse Environments](https://mlsanity.com/paper/2303.09555/) (2023)
- [Sim-to-Real of Soft Robots with Learned Residual Physics](https://mlsanity.com/paper/2402.01086/) (2024)
- [UniPhy: Learning a Unified Constitutive Model for Inverse Physics Simulation](https://mlsanity.com/paper/2505.16971/) (2025)
- [Sim-to-Real for Soft Robots using Differentiable FEM: Recipes for Meshing, Damping, and Actuation](https://mlsanity.com/paper/2201.12560/) (2022)
- [Fast Aquatic Swimmer Optimization with Differentiable Projective Dynamics and Neural Network Hydrodynamic Models](https://mlsanity.com/paper/2204.12584/) (2022)
- [Sim2Real for Soft Robotic Fish via Differentiable Simulation](https://mlsanity.com/paper/2109.14855/) (2021)
- [AquaROM: shape optimization pipeline for soft swimmers using parametric reduced order models](https://mlsanity.com/paper/2511.01031/) (2025)

## Abstract (arXiv)

Differentiable simulators enable gradient-based optimization of soft robots over material parameters, control, and morphology, but accurately modeling real systems remains challenging due to the sim-to-real gap. This issue becomes more pronounced when geometry is itself a design variable. System identification reduces discrepancies by fitting global material parameters to data; however, when constitutive models are misspecified or observations are sparse, identified parameters often absorb geometry-dependent effects rather than reflect intrinsic material behavior. More expressive constitutive models can improve accuracy but substantially increase computational cost, limiting practicality. We propose a residual acceleration field learning (RAFL) framework that augments a base simulator with a transferable, element-level corrective dynamics field. Operating on shared local features, the model is agnostic to global mesh topology and discretization. Trained end-to-end through a differentiable simulator using sparse marker observations, the learned residual generalizes across shapes. In both sim-to-sim and sim-to-real experiments, our method achieves consistent zero-shot improvements on unseen morphologies, while system identification frequently exhibits negative transfer. The framework also supports continual refinement, enabling simulation accuracy to accumulate during morphology optimization.
