# Enhanced geometry prediction in laser directed energy deposition using meta-learning

arXiv: https://arxiv.org/abs/2512.22241 · HTML: https://mlsanity.com/paper/2512.22241/

## Key facts

- No citing papers in the map yet (data through 14 Oct 2026).
- Builds on 7 of its 75 references that are in the map.
- First posted on arXiv 23 Dec 2025.

## Builds on (most cited first, 7 of 7)

- [Model-Agnostic Meta-Learning for Fast Adaptation of Deep Networks](https://mlsanity.com/paper/1703.03400/) (2017)
- [Optuna: A Next-generation Hyperparameter Optimization Framework](https://mlsanity.com/paper/1907.10902/) (2019)
- [On First-Order Meta-Learning Algorithms](https://mlsanity.com/paper/1803.02999/) (2018)
- [Meta-Learning in Neural Networks: A Survey](https://mlsanity.com/paper/2004.05439/) (2020)
- [MeltpoolNet: Melt pool Characteristic Prediction in Metal Additive Manufacturing Using Machine Learning](https://mlsanity.com/paper/2201.11662/) (2022)
- [Review of Machine Learning Methods for Additive Manufacturing of Functionally Graded Materials](https://mlsanity.com/paper/2309.16571/) (2023)
- [Transferability analysis of data-driven additive manufacturing knowledge: a case study between powder bed fusion and directed energy deposition](https://mlsanity.com/paper/2309.06286/) (2023)

## Abstract (arXiv)

Accurate bead geometry prediction in laser-directed energy deposition (L-DED) is often hindered by the scarcity and heterogeneity of experimental datasets collected under different materials, machine configurations, and process parameters. To address this challenge, a cross-dataset knowledge transfer model based on meta-learning for predicting deposited track geometry in L-DED is proposed. Specifically, two gradient-based meta-learning algorithms, i.e., Model-Agnostic Meta-Learning (MAML) and Reptile, are investigated to enable rapid adaptation to new deposition conditions with limited data. The proposed framework is performed using multiple experimental datasets compiled from peer-reviewed literature and in-house experiments and evaluated across powder-fed, wire-fed, and hybrid wire-powder L-DED processes. Results show that both MAML and Reptile achieve accurate bead height predictions on unseen target tasks using as few as three to nine training examples, consistently outperforming conventional feedforward neural networks trained under comparable data constraints. Across multiple target tasks representing different printing conditions, the meta-learning models achieve strong generalization performance, with R-squared values reaching up to approximately 0.9 and mean absolute errors between 0.03-0.08 mm, demonstrating effective knowledge transfer across heterogeneous L-DED settings.
