# Federated learning framework for collaborative remaining useful life prognostics: an aircraft engine case study

arXiv: https://arxiv.org/abs/2506.00499 · HTML: https://mlsanity.com/paper/2506.00499/

## Key facts

- Cited by 5 papers in the map (data through 14 Oct 2026).
- Builds on 16 of its 50 references that are in the map.
- First posted on arXiv 31 May 2025.

## Builds on (most cited first, 16 of 16)

- [Communication-Efficient Learning of Deep Networks from Decentralized Data](https://mlsanity.com/paper/1602.05629/) (2016)
- [Federated Optimization in Heterogeneous Networks](https://mlsanity.com/paper/1812.06127/) (2018)
- [Deep Leakage from Gradients](https://mlsanity.com/paper/1906.08935/) (2019)
- [Inverting Gradients -- How easy is it to break privacy in federated learning?](https://mlsanity.com/paper/2003.14053/) (2020)
- [Byzantine-Robust Distributed Learning: Towards Optimal Statistical Rates](https://mlsanity.com/paper/1803.01498/) (2018)
- [Local Model Poisoning Attacks to Byzantine-Robust Federated Learning](https://mlsanity.com/paper/1911.11815/) (2019)
- [Analyzing Federated Learning through an Adversarial Lens](https://mlsanity.com/paper/1811.12470/) (2018)
- [Salvaging Federated Learning by Local Adaptation](https://mlsanity.com/paper/2002.04758/) (2020)
- [Generalized Byzantine-tolerant SGD](https://mlsanity.com/paper/1802.10116/) (2018)
- [Potential, Challenges and Future Directions for Deep Learning in Prognostics and Health Management Applications](https://mlsanity.com/paper/2005.02144/) (2020)
- [Learning Private Neural Language Modeling with Attentive Aggregation](https://mlsanity.com/paper/1812.07108/) (2018)
- [Fusing Physics-based and Deep Learning Models for Prognostics](https://mlsanity.com/paper/2003.00732/) (2020)
- [A Federated Learning Aggregation Algorithm for Pervasive Computing: Evaluation and Comparison](https://mlsanity.com/paper/2110.10223/) (2021)
- [FedAdapt: Adaptive Offloading for IoT Devices in Federated Learning](https://mlsanity.com/paper/2107.04271/) (2021)
- [Contamination Attacks and Mitigation in Multi-Party Machine Learning](https://mlsanity.com/paper/1901.02402/) (2019)
- [Federated Learning with Uncertainty-Based Client Clustering for Fleet-Wide Fault Diagnosis](https://mlsanity.com/paper/2304.13275/) (2023)

## Built on by (most cited first, 5 of 5)

- [Quantization Impact on the Accuracy and Communication Efficiency Trade-off in Federated Learning for Aerospace Predictive Maintenance](https://mlsanity.com/paper/2604.08474/) (2026)
- [Quantum Annealing Enhanced Reinforcement Learning for Accurate Remaining Useful Lifetime Prediction](https://mlsanity.com/paper/2606.18503/) (2026)
- [CruiseBench: A Real-Flight-Aligned N-CMAPSS Benchmark for Engine RUL Prediction](https://mlsanity.com/paper/2607.19380/) (2026)
- [Robust and Personalized Federated Learning for Aircraft-Engine Prognostics under Benign and Adversarial Client Heterogeneity](https://mlsanity.com/paper/2608.04045/) (2026)
- [Serverless gossip training of LSTM failure detectors: A matched-protocol comparison with federated, local and centralized learning on NASA C-MAPSS](https://mlsanity.com/paper/2609.35792/) (2026)

## Abstract (arXiv)

Complex systems such as aircraft engines are continuously monitored by sensors. In predictive aircraft maintenance, the collected sensor measurements are used to estimate the health condition and the Remaining Useful Life (RUL) of such systems. However, a major challenge when developing prognostics is the limited number of run-to-failure data samples. This challenge could be overcome if multiple airlines would share their run-to-failure data samples such that sufficient learning can be achieved. Due to privacy concerns, however, airlines are reluctant to share their data in a centralized setting. In this paper, a collaborative federated learning framework is therefore developed instead. Here, several airlines cooperate to train a collective RUL prognostic machine learning model, without the need to centrally share their data. For this, a decentralized validation procedure is proposed to validate the prognostics model without sharing any data. Moreover, sensor data is often noisy and of low quality. This paper therefore proposes four novel methods to aggregate the parameters of the global prognostic model. These methods enhance the robustness of the FL framework against noisy data. The proposed framework is illustrated for training a collaborative RUL prognostic model for aircraft engines, using the N-CMAPSS dataset. Here, six airlines are considered, that collaborate in the FL framework to train a collective RUL prognostic model for their aircraft's engines. When comparing the proposed FL framework with the case where each airline independently develops their own prognostic model, the results show that FL leads to more accurate RUL prognostics for five out of the six airlines. Moreover, the novel robust aggregation methods render the FL framework robust to noisy data samples.
