# Accelerated Gradient-based Design Optimization Via Differentiable Physics-Informed Neural Operator: A Composites Autoclave Processing Case Study

arXiv: https://arxiv.org/abs/2502.11504 · HTML: https://mlsanity.com/paper/2502.11504/

## Key facts

- No citing papers in the map yet (data through 14 Oct 2026).
- Builds on 21 of its 48 references that are in the map.
- First posted on arXiv 17 Feb 2025.

## Builds on (most cited first, 21 of 21)

- [Adam: A Method for Stochastic Optimization](https://mlsanity.com/paper/1412.6980/) (2014)
- [Fourier Neural Operator for Parametric Partial Differential Equations](https://mlsanity.com/paper/2010.08895/) (2020)
- [On the Spectral Bias of Neural Networks](https://mlsanity.com/paper/1806.08734/) (2018)
- [Characterizing possible failure modes in physics-informed neural networks](https://mlsanity.com/paper/2109.01050/) (2021)
- [Learning the solution operator of parametric partial differential equations with physics-informed DeepOnets](https://mlsanity.com/paper/2103.10974/) (2021)
- [Physics-Informed Neural Operator for Learning Partial Differential Equations](https://mlsanity.com/paper/2111.03794/) (2021)
- [Solver-in-the-Loop: Learning from Differentiable Physics to Interact with Iterative PDE-Solvers](https://mlsanity.com/paper/2007.00016/) (2020)
- [Uncertainty Quantification in Scientific Machine Learning: Methods, Metrics, and Comparisons](https://mlsanity.com/paper/2201.07766/) (2022)
- [Quantifying total uncertainty in physics-informed neural networks for solving forward and inverse stochastic problems](https://mlsanity.com/paper/1809.08327/) (2018)
- [Finite Basis Physics-Informed Neural Networks (FBPINNs): a scalable domain decomposition approach for solving differential equations](https://mlsanity.com/paper/2107.07871/) (2021)
- [Physics-Informed Deep Neural Operator Networks](https://mlsanity.com/paper/2207.05748/) (2022)
- [Long-time integration of parametric evolution equations with physics-informed DeepONets](https://mlsanity.com/paper/2106.05384/) (2021)
- [NOMAD: Nonlinear Manifold Decoders for Operator Learning](https://mlsanity.com/paper/2206.03551/) (2022)
- [A Mathematical Guide to Operator Learning](https://mlsanity.com/paper/2312.14688/) (2023)
- [Transfer learning based multi-fidelity physics informed deep neural network](https://mlsanity.com/paper/2005.10614/) (2020)
- [Physics-Informed Neural Network for Modelling the Thermochemical Curing Process of Composite-Tool Systems During Manufacture](https://mlsanity.com/paper/2011.13511/) (2020)
- [Mosaic Flows: A Transferable Deep Learning Framework for Solving PDEs on Unseen Domains](https://mlsanity.com/paper/2104.10873/) (2021)
- [Physical Design using Differentiable Learned Simulators](https://mlsanity.com/paper/2202.00728/) (2022)
- [A Data-driven Multi-fidelity Physics-informed Learning Framework for Smart Manufacturing: A Composites Processing Case Study](https://mlsanity.com/paper/2202.06139/) (2022)
- [An Advanced Physics-Informed Neural Operator for Comprehensive Design Optimization of Highly-Nonlinear Systems: An Aerospace Composites Processing Case Study](https://mlsanity.com/paper/2406.14715/) (2024)
- [A Sequential Meta-Transfer (SMT) Learning to Combat Complexities of Physics-Informed Neural Networks: Application to Composites Autoclave Processing](https://mlsanity.com/paper/2308.06447/) (2023)

## Abstract (arXiv)

Simulation and optimization are crucial for advancing the engineering design of complex systems and processes. Traditional optimization methods require substantial computational time and effort due to their reliance on resource-intensive simulations, such as finite element analysis, and the complexity of rigorous optimization algorithms. Data-agnostic AI-based surrogate models, such as Physics-Informed Neural Operators (PINOs), offer a promising alternative to these conventional simulations, providing drastically reduced inference time, unparalleled data efficiency, and zero-shot super-resolution capability. However, the predictive accuracy of these models is often constrained to small, low-dimensional design spaces or systems with relatively simple dynamics. To address this, we introduce a novel Physics-Informed DeepONet (PIDON) architecture, which extends the capabilities of conventional neural operators to effectively model the nonlinear behavior of complex engineering systems across high-dimensional design spaces and a wide range of dynamic design configurations. This new architecture outperforms existing SOTA models, enabling better predictions across broader design spaces. Leveraging PIDON's differentiability, we integrate a gradient-based optimization approach using the Adam optimizer to efficiently determine optimal design variables. This forms an end-to-end gradient-based optimization framework that accelerates the design process while enhancing scalability and efficiency. We demonstrate the effectiveness of this framework in the optimization of aerospace-grade composites curing processes achieving a 3x speedup in obtaining optimal design variables compared to gradient-free methods. Beyond composites processing, the proposed model has the potential to be used as a scalable and efficient optimization tool for broader applications in advanced engineering and digital twin systems.